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How Do You Maintain and Replace Wire Rope Parts to Ensure Safe Operations?

Anthony Smith II • December 6, 2024

Safety should always be your top priority when operating wire rope hoists. Proper maintenance and timely replacement of wire rope parts are essential to ensure smooth operations and prevent accidents. Let's look at how you can keep your equipment in tip-top shape.


Regular Inspections Are Key


Start with regular inspections of your wire rope and related components. Look for signs of wear and tear, such as fraying, kinks, or broken wires. Pay close attention to the drum and sheaves as well - any signs of damage can affect the rope's performance. A good idea is to draw up a routine inspection schedule. Monthly checks are a good rule of thumb to catch potential issues before they become significant problems.


Lubrication Matters


Lubrication is a critical part of proper maintenance. A well-lubricated wire rope reduces friction and wear, extending its lifespan. Use a lubricant specifically designed for wire ropes and apply it evenly along the length of the rope. This simple step can make a significant difference in performance and safety.


Know When to Replace Parts


Even with diligent maintenance, there will come a time when parts need replacing. If you notice excessive wear or significant damage during an inspection, it's time to take action. Do not hesitate to replace worn-out components - doing so can save you from costly downtime and potential accidents.


Stay Informed and Trained



Last but not least, ensure that your team is well-trained in maintenance procedures. Properly informing everyone about best practices enhances safety and helps build a culture of care around equipment usage.

Bohl's product range currently includes specialized cranes, forklifts, monorails, and engineered lifting devices that can move almost any product manually or automatically. The firm also offers custom lifting devices and equipment and a wide range of machining, fabricating, and engineering services. For more information, please visit Bohlco.com.


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